Proqis Digital Virtual Conference Series

View our schedule of industry leading free to attend virtual conferences.
Each a premier gathering of industry thought leaders and experts sharing key solutions to current challenges.


Delivered by Progressive Thought-Leaders


Watch On-Demand Recordings For Free

Watch On-Demand Recording - Access all sessions from progressive thought leaders free of charge 
from our industry leading virtual conferences.

BTOES From Home - On-Demand

The premier Business Transformation & Operational Excellence Conference. Watch sessions on-demand for free.
Use code: BFH1120

Best-In-Class Training

Delivered by the industry's most progressive thought leaders from the world's top brands.
Start learning today!

The world's leading Digital Transformation online event

Virtual Conference

July 27-29, 2021

The world's leading Process Mining online event

Virtual Conference

August 10-12, 2021

The world's leading Customer Experience Excellence online event

Virtual Conference

September 07-09, 2021

The world's leading Financial Services online event

Virtual Conference

September 28-30, 2021

The world's leading Oil & Gas online event

Virtual Conference

October 12-14, 2021

The world's leading Autonomous Things online event

Virtual Conference

October 19-21, 2021

The world's leading Predictive Analytics online event

Virtual Conference

November 2-4, 2021

The world's leading Artificial Intelligence online event

Virtual Conference

November 16-18, 2021

The world's leading Digital Workplace Transformation online event

Virtual Conference

July 27-29, 2021

Join the largest online meetings ONLY event that connects the entire RPA ecosystem.


November 9-11, 2021

Join the largest Conference and Award program of the Business Transformation & Digital Transformation ecosystem.

Virtual & In-Person,
Renaissance Orlando at SeaWorld®

Dec 13-17, 2021

The Global State of Operational Excellence:
Critical Challenges & Future Trends

130 pages of the most comprehensive study of critical challenges and future trends within Operational Excellence.

reseearch 2020 cover

What is Jidoka: Principles of Lean Manufacturing

What is Jidoka?

The Toyota Production system was a major precursor of Lean Manufacturing, founded on two conceptual pillars: 'Just-in-time' and 'Jidoka'. Jidoka, otherwise known as  Automation with a Human Touch, was first built off the approach created by the founder of Toyota, Sakichi Toyoda and his son, Kiichiro Toyoda.

Read More: What is Toyota Production System?

Jidoka highlights the causes of problems that arise when work stops immediately if a problem occurs. This leads to improvements in the processes that build in quality by eliminating the root causes of defects. As mentioned, Jidoka sometimes is called autonomation, meaning automation with human intelligence.

The two pillars of the Toyota Production System

The Two Pillars of TPS: Just in Time and Jidoka

The Toyota Production System is grounded on two main conceptual pillars:

Just-in-time – or, "Making only what is needed, only when it is needed, and only in the amount that is needed"

With 'Just in Time', a product is efficiently built within the shortest possible period of time by adhering to the following:

  1. When an order is received, a message to start the process must be sent to the beginning of the production line as soon as possible.
  2. The assembly line must be stocked with no more or less than the required number of all needed parts so that any type of product available can be assembled quickly.
  3. The assembly line must replace the parts used by retrieving the same number of parts from the parts-producing process - this way, only what is needed is replaced, and over-stocking is reduced.
  4. The preceding process must be consist of small numbers of all types of parts, producing only the numbers of parts that were retrieved by an operator from the next process.

Jidoka – (Autonomation) or, "Automation with a human touch"

For the Just-in-Time system to function, all parts that made and supplied must be meeting predetermined quality standards. This is achieved through Jidoka.

  1. Jidoka means that a machine stops safely, as soon as the normal processing is completed. It also means that if a quality / equipment problem arises, the machine will be able to detect the defect on its own and stop, preventing more defective products from being produced, thus reducing Muda. As a result, only products satisfying quality standards will be passed on to the following processes on the production line, preventing a pile up of malfunctioning products.
  2. As the machine automatically stops when processing is completed or when a problem arises and is communicated quickly, operators can confidently continue working away at another machine, as well as easily identifying the cause of the problem. This means that each operator can be in charge of many machines, resulting in higher productivity, while continuous improvements lead to greater processing capacity.

WATCH NOW: Demystifying Jidoka: Transforming machines to become autonomous, to operate without human intervention

Demystifying Jidoka - Toyota Production System

Further Reading


The Top 10 Kaizen Books

The Top 10 Lean Six Sigma Books

Proqis Live Conferences
Untitled design-1

Welcome to BTOES Insights, the content portal for Business Transformation & Operational Excellence opinions, reports & news.

Submit an Article

DO NOT TOUCH - SPEX  - Proqis Digital Event Graphics for Forward Schedule Email (25)
DO NOT TOUCH - SPEX  - Proqis Digital Event Graphics for Forward Schedule Email (22)-1
DO NOT TOUCH - SPEX  - Proqis Digital Event Graphics for Forward Schedule Email (23)
DO NOT TOUCH - SPEX  - Proqis Digital Event Graphics for Forward Schedule Email (24)
  • Intelligent BPM Systems: Impact & Opportunity
  • Surviving_the_IT_Talent_deficit.png
  • Six Sigma's Best Kept Secret: Motorola & The Malcolm Baldrige Awards
  • The Value-Switch for Digitalization Initiatives: Business Process Management
  • Process of Process Management: Strategy Execution in a Digital World